Many textile manufacturers around the world are looking for ways to expand their product range without replacing their entire machine fleet. One of the most efficient upgrades available today is the conversion of a dobby loom into a leno weaving system.
At AydinLeno, we specialize in designing and supplying leno conversion systems compatible with most wide-width dobby machines, including Stäubli and Bonas. This upgrade allows textile plants to produce open-mesh and technical fabrics with minimal investment and maximum efficiency.
1. Why Convert to a Leno Weaving System?
Converting an existing dobby loom into a leno system brings numerous operational and financial advantages:
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Cost efficiency: No need to buy a new weaving machine — you upgrade what you already have.
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Versatility: Produce a wider range of fabrics, including industrial mesh, filter cloth, and agricultural textiles.
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High stability: The leno structure locks the weft in place, preventing distortion even at high speeds.
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Durability & strength: Ideal for technical fabrics that require both openness and tensile strength.
This makes leno conversion especially attractive to manufacturers in Europe, South America, and Asia, where demand for strong, lightweight textiles is rapidly growing.
2. What You Need for a Successful Conversion
Before starting a conversion project, make sure your loom and setup meet a few key conditions:
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A functional dobby machine (wide-width models are ideal)
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Proper warp and weft tension control
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Accurate shedding timing for the leno twist motion
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A compatible leno mechanism kit — such as the ones designed by AydinLeno, which can be integrated with minimal mechanical modification
3. The Conversion Process: Step by Step
Step 1 – Evaluate the existing loom
Analyze the dobby’s current shedding and motion parameters. Ensure the machine is stable and ready for a leno mechanism.
Step 2 – Install the leno mechanism
Attach the leno frame, doup healds, and twisting elements that will control the crossing warp yarns.
Step 3 – Adjust warp tension and alignment
Proper warp tension ensures accurate twisting and prevents thread breakage.
Step 4 – Set up the twisting synchronization
This is where the leno system’s timing is aligned with the dobby’s shedding motion — crucial for consistent fabric quality.
Step 5 – Test and optimize
Run a sample weaving test. Check the openness, twist stability, and fabric surface. Fine-tune for optimal performance.
4. Benefits of AydinLeno Conversion Systems
Our leno weaving conversion kits are designed for easy installation and long-term performance:
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Universal compatibility with most dobby machines
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Precision-engineered components for high-speed operation
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Minimal maintenance required
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Custom design options for specific fabric types and widths
AydinLeno systems are used by textile manufacturers worldwide who want to upgrade without replacing their existing machinery.
5. Applications of Leno-Weaved Fabrics
Once your loom is converted, you can expand into new markets such as:
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Agricultural textiles: Shade nets, crop covers, and greenhouse fabrics
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Industrial textiles: Filter meshes, netting, and packaging
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Construction fabrics: Safety nets, protective barriers, and geotextiles
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Household & decorative textiles: Curtains, netting, and technical mesh fabrics
These sectors have a strong global presence, offering major export opportunities.
6. Get Expert Support
Converting a dobby loom into a leno system requires technical precision — and that’s where AydinLeno’s expertise makes the difference. Our engineers provide:
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Installation guidance
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Machine compatibility checks
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After-sales technical support
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Spare parts and customization options
We ensure that every leno conversion is efficient, reliable, and optimized for high production output.
Conclusion
Upgrading your dobby loom to a leno system is a smart investment for any textile manufacturer looking to expand globally. It increases your machine’s capabilities, allows entry into new market segments, and maximizes production efficiency — all without the cost of purchasing new looms.
At AydinLeno, we make this transition simple and effective, delivering globally proven leno weaving conversion systems.
👉 Learn more or contact us at info@aydinleno.com for consultation on your specific dobby loom conversion project.
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